II. Product Features

　　(I) Core Advantages

　　1. Lightweight and high strength: The density of aluminum alloy profiles is only 1/3 of that of steel. After stamping and cold working hardening, the tensile strength can reach 200-300MPa. While significantly reducing the overall weight of the equipment or project (weight reduction of 30%-50%), it effectively guarantees the structural bearing capacity and is suitable for industrial scenes with strict requirements for lightweight, such as electronic equipment and new energy vehicles, as well as wedding props, creative booths and other applications that require lightweight and beautiful appearance.

　　2. Precision adaptability: The mold processing accuracy is strictly controlled at ±0.05mm, the dimensional tolerance of the stamping parts is extremely small, the hole position and bending angle are accurate and correct, and can be seamlessly matched with other parts to meet the high-precision assembly requirements of automation equipment, such as robot joint connectors, to ensure the operation accuracy of the equipment; it is also suitable for the splicing and installation of complex shapes in creative decoration to ensure the overall effect is neat and beautiful.

　　3. Weather resistance and corrosion resistance: The surface of aluminum alloy forms an oxide film naturally. After stamping, it is combined with anodizing, spraying and other processes. The salt spray resistance test can reach more than 1,000 hours. It can be stably used in harsh industrial environments such as humidity, acid and alkali, and extend the service life of the equipment. When used for outdoor creative decoration, it can also withstand wind and sun, and maintain its appearance and performance for a long time.

　　(II) Feature comparison table

　　processability Easy to bend and form, suitable for complex shapes High processing difficulty Meet industrial complex structures and creative designs

　　III. Product details

　　(I) Process flow

　　1. Profile pretreatment: Select 6061, 6063 and other industrial aluminum alloy profiles, cut them into suitable lengths, and then remove burrs and oil to ensure that the stamping surface is flat and clean, laying the foundation for subsequent processing.

　　2. Mold design: According to the product structure and application requirements, use CAD/CAM technology to design special molds, including punching molds, bending molds, etc., and undergo CNC processing and heat treatment (mold hardness HRC55-60) to ensure mold accuracy and long service life.

　　3. Stamping and forming: On a 100-500T precision punching machine, punching, bending, stretching and other processes are completed in an orderly manner. With the help of a servo control system, the pressure and stroke are accurately controlled to achieve one-time forming of complex shapes. Whether it is the regular structure of industrial equipment or the unique shape of creative decoration, it can be efficiently created.

　　4. Surface treatment: Provide a variety of options, such as anodizing (forming a colored oxide film, enhancing corrosion resistance and beauty, suitable for creative decoration), spraying (customized color, improved protection, meeting the appearance requirements of industrial equipment), electrophoresis (high corrosion resistance, suitable for harsh industrial environments), etc., to meet the appearance and performance requirements of different industries and application scenarios.

　　(II) Applicable scenarios

　　Industrial field: Processing electronic equipment middle frames, automation equipment frame rails, new energy vehicle battery pack components, etc., using the lightweight, high strength and precise adaptability of aluminum alloy to ensure stable operation and efficient assembly of equipment, such as high-end consumer electronics model frames and industrial robot connectors.

　　Creative decoration field: Create wedding guides, window stands, art installations, etc., relying on the easy processing characteristics of aluminum alloy and various surface treatments to achieve personalized styling and long-term beauty, suitable for weddings, commercial displays, artistic creation and other scenes.

　　(III) Quality Control

　　Build a "three-level quality inspection" system, use a three-coordinate measuring machine for full-size inspection of the first piece, monitor dimensional deviation and surface quality every 200 pieces during the process, and conduct 100% tensile and weather resistance sampling tests on finished products. Pass the IATF16949 automotive industry quality management system certification, and the key performance indicators meet the GB/T 3880.2 aluminum alloy processing standards, providing reliable and high-quality aluminum alloy stamping solutions for industrial production and creative applications, helping to improve the competitiveness of products and projects.