Vertical smart device sheet metal shell stamping focuses on vertical scenes such as access control, self-service terminals, and service machines. It uses cold-rolled steel, aluminum alloy, etc. as raw materials, and uses CNC punching machines and laser cutting to achieve high-precision processing. Through precise blanking, bending, and forming, an integrated shell that adapts to the function of the device is created, integrating display screen slots, interactive area openings, heat dissipation channels, and internal brackets. It not only ensures the physical protection (dustproof, impact resistance) and electromagnetic shielding of components such as motherboards and sensors, but also adapts to smart communities, businesses, offices, and other environments with simple industrial design, helping vertical smart devices to achieve compact structure, convenient installation, and personalized appearance. It is the core manufacturing process for the implementation of smart hardware terminals.
Features | Details |
Precise integration of functions | According to the device interaction requirements, the display window (tolerance ±0.05mm), camera hole, touch area, etc. are stamped to ensure seamless module embedding; the built-in bracket precisely corresponds to the motherboard installation position to improve the device integration efficiency. |
Adaptation to multiple material scenes | - Cold-rolled steel: low cost, high strength, spray-coated to adapt to general scenarios such as community access control; - Aluminum alloy: light weight, excellent heat dissipation, anodized to adapt to high-end scenarios such as commercial inquiry machines; - Stainless steel: corrosion-resistant, suitable for harsh environments such as outdoor charging pile terminals. |
Strong structural design | The "frame + reinforcement rib" structure is formed by bending, and the deformation resistance is increased by 35%; the bottom widening design + counterweight hole ensures that the vertical equipment is anti-overturning and adapts to the collision of people in public places. |
Protection and compatibility | Bending seal + rubber strip, protection level up to IP54 (splash-proof and dust-proof); reserved standardized installation holes, compatible with ground and wall fixing, expanding deployment scenarios. |
Vertical smart device sheet metal shell stamping covers the entire process of design, production, and application, laying a solid hardware foundation for smart terminals.
Production process:
1. Customized design: Deeply connect device functions (such as face recognition, card swiping interaction) and scenes (indoor/outdoor), 3D modeling and design shells, simulate stamping stress and assembly, optimize opening and bending parameters, and reduce debugging costs.
2. Precision processing: Select 1.0-3.0mm sheet materials, laser cutting and blanking (burrs ≤0.02mm), CNC punching machine to complete punching (power hole, heat dissipation shutters), forming (arc operation area), bending machine multi-station bending (angle accuracy ±0.5°), to ensure component adaptation.
3. Surface treatment: After deburring and passivation of stamping parts, spraying (customized RAL color number), electroplating (stainless steel anti-fingerprint), anodizing (aluminum alloy hardening) on demand, outdoor scene coating thickness ≥80μm to ensure weather resistance.
4. Quality inspection and delivery: three-coordinate detection of dimensions, simulated vibration and impact test strength, sampling verification of IP54 protection, in line with GB/T 13912 standards, and an installed yield rate of over 98%.
Application value:
Smart community: Refrigerated rolled steel spray shell for access control terminal, integrated camera, card swiping area, IP54 protection to cope with outdoor environment, to ensure stable face recognition and access control.
Commercial scenario: Aluminum alloy anodized shell for query machine, arc bending + minimalist design, taking into account both aesthetics and heat dissipation, to enhance the interactive experience of shopping malls and banks.
Industrial scenario: Stainless steel stamping shell for workshop terminal, corrosion-resistant, easy to clean, suitable for industrial data collection, reinforced rib structure to resist vibration, to help factory intelligence.