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Heat-Treated High-Strength Metal stamping parts

Time:2025-12-23 Views:0 source:CNC Machining customization source:CNC Machining news

  Heat-Treated High-Strength Metal Stamping Parts: Reliable Solutions for Heavy-Duty Applications

  In heavy-duty industrial scenarios such as automotive, construction, and industrial machinery, metal stamping parts are required to withstand high loads, impact, and harsh working conditions, making high strength and durability critical performance indicators. Our Heat-Treated High-Strength Metal Stamping Parts integrate precision stamping technology with advanced heat treatment processes, delivering exceptional tensile strength, yield strength, and fatigue resistance. Backed by a professional R&D team with rich experience in heat treatment and stamping, we provide one-stop customized solutions covering product design, mold development, precision stamping, professional heat treatment, and strict quality inspection. Our products comply with international industrial standards, successfully serving customers in high-demand industries across over 30 countries and regions worldwide.

  Core Technical Advantages: Advanced Heat Treatment & High-Strength Performance

  1. Professional Heat Treatment Processes

  We adopt a range of advanced heat treatment processes tailored to different material and performance requirements, ensuring optimal high-strength properties of stamping parts: ① Quenching & Tempering (Q&T) – Suitable for carbon steel and alloy steel parts, improving tensile strength to 800-1200MPa and enhancing toughness, avoiding brittleness; ② Carburizing & Quenching – Applied to low-carbon steel parts, forming a high-hardness (HRC 58-62) surface layer and a tough core, excellent for wear-resistant and high-load components; ③ Nitriding – Creates a super-hard (HV 800-1200) surface layer with high corrosion resistance, suitable for precision parts requiring minimal deformation; ④ Normalizing – Improves material microstructure uniformity, enhancing strength and machinability. All heat treatment processes are controlled by precise temperature and time systems (temperature accuracy ±5℃), ensuring consistent performance across batches.

  2. Precision Stamping & Heat Treatment Compatibility Design

  We combine high-precision stamping technology (dimensional tolerance ±0.01mm) with heat treatment compatibility design to avoid deformation and performance degradation. Before stamping, our technical team optimizes material selection (e.g., 45# carbon steel, 40Cr alloy steel, 20CrMnTi carburizing steel) and stamping parameters based on the intended heat treatment process. For complex-shaped parts, we adopt progressive stamping and pre-deformation control, reducing residual stress in the stamping process. Post-stamping, we implement stress relief annealing before final heat treatment, minimizing heat treatment deformation and ensuring dimensional accuracy of the final high-strength parts.

  3. High-Strength Material Processing Capabilities

  We specialize in processing various high-strength metal materials suitable for heat treatment, including high-carbon steel, alloy steel, spring steel (65Mn, 50CrVA), and stainless steel (304H, 316H). These materials have excellent hardenability and can achieve significant strength improvement after heat treatment. For materials with high hardness and poor formability, we adopt pre-heat treatment (annealing) to improve ductility, ensuring smooth stamping. After heat treatment, the parts achieve tensile strength up to 1500MPa, yield strength up to 1200MPa, and fatigue life increased by 3-5 times compared to non-heat-treated parts, fully meeting heavy-duty application requirements.

  4. Post-Heat-Treatment Finishing

  To ensure the precision and surface quality of heat-treated high-strength parts, we provide professional post-heat-treatment finishing services, including precision grinding, polishing, and deburring. Grinding processes ensure dimensional accuracy after heat treatment (flatness error ≤0.005mm/m), while deburring removes sharp edges formed during stamping and heat treatment, improving safety and assembly performance. We also offer surface treatment services (electroplating, powder coating) after finishing to enhance corrosion resistance, ensuring the parts maintain high strength and reliability in harsh environments.

  Strict Quality Control System: High-Strength Performance Assurance

  We implement a full-process quality control system focusing on high-strength performance, covering raw material incoming, stamping, heat treatment, and finished product delivery. Key quality control links include:

  Raw Material Inspection: Inspect chemical composition, mechanical properties (tensile strength, hardness), and microstructure of high-strength materials using spectrum analyzers, universal testing machines, and metallographic microscopes. Only materials meeting standard requirements are allowed to enter production.

  Stamping & Heat Treatment Process Monitoring: Monitor stamping parameters (force, stroke, temperature) in real time to avoid excessive residual stress; track heat treatment parameters (heating rate, holding time, cooling rate) with automated recording systems, ensuring process stability. Conduct intermediate inspection of semi-finished products to detect defects early.

  Finished Product Performance Testing: Conduct comprehensive performance testing of finished parts, including hardness testing (Vickers/Brinell hardness tester), tensile testing, fatigue testing (up to 10^7 cycles), and impact testing. Perform dimensional inspection using coordinate measuring machines to ensure precision. For critical parts, conduct non-destructive testing (ultrasonic testing, magnetic particle testing) to detect internal defects.

  Quality Documentation: Provide customers with detailed quality reports, including material certificates, heat treatment process records, performance test data, and dimensional inspection reports, ensuring full traceability of product quality.

  Our quality management system has passed ISO9001:2015 and IATF16949 (automotive industry) certifications, and our heat-treated high-strength metal stamping parts comply with international standards such as ASTM and DIN, meeting the strict quality requirements of global markets.

  Application Scenarios & Product Range

  Our heat-treated high-strength metal stamping parts are widely used in heavy-duty and high-load industrial scenarios, with a rich product range covering:

  1. Automotive Industry

  High-strength stamping parts such as automotive chassis brackets, suspension components, brake system parts, and transmission gears. These parts undergo quenching & tempering or carburizing heat treatment, withstanding high loads and impact, ensuring driving safety. Compatible with mainstream automotive brands such as Toyota, Volkswagen, and Ford.

  2. Industrial Machinery Industry

  Heavy-duty stamping parts including machinery gear blanks, bearing seats, connecting rods, and guide rails. Adopting high-strength alloy steel and professional heat treatment, these parts have excellent fatigue resistance and load-bearing capacity, ensuring stable operation of industrial machinery in high-intensity work environments.

  3. Construction Industry

  High-strength construction hardware parts such as steel structure connectors, fasteners, and scaffold components. These parts are heat-treated to enhance strength and corrosion resistance, adapting to the harsh environment of construction sites and ensuring structural stability.

  4. Agricultural Machinery Industry

  Customize heat-treated high-strength stamping parts for agricultural machinery (plow blades, gear components, transmission brackets). These parts withstand wear, impact, and corrosion in farmland environments, ensuring reliable performance of agricultural machinery.

  Customized Service Process for Heat-Treated High-Strength Parts

  We have optimized a professional service process tailored to heat-treated high-strength metal stamping parts, ensuring accurate fulfillment of customer performance requirements:

  1. Needs & Technical Confirmation: Customers provide product drawings (2D/3D), material requirements, strength performance indicators (tensile strength, hardness), and application scenarios. Our technical team conducts in-depth communication and process evaluation, recommending suitable heat treatment processes and materials.

  2. Scheme Design & Quotation: Design stamping processes, mold schemes, and heat treatment processes, conduct finite element analysis (FEA) to verify performance, and provide detailed technical proposals, quotations, and delivery times.

  3. Mold Development & Sample Production: Manufacture molds and produce small-batch samples, conduct stamping and heat treatment, and test sample performance and dimensional accuracy. Optimize processes and molds based on customer feedback.

  4. Mass Production & Quality Control: After sample confirmation, start mass production, implement full-process quality monitoring of stamping and heat treatment, and conduct batch performance testing to ensure quality stability.

  5. Finishing & Packaging: Perform post-heat-treatment finishing (grinding, deburring) and surface treatment as needed, then package products in accordance with customer requirements, label clearly, and prepare quality inspection reports.

  6. Delivery & After-Sales Support: Deliver products on time according to customer requirements, provide full quality documentation, and offer after-sales technical support including performance troubleshooting and installation guidance.

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