Customized Non-Standard Metal stamping parts

　　Customized Non-Standard Metal Stamping Parts: Professional Manufacturing & Global Supply Solutions

　　In the global industrial chain, customized non-standard metal stamping parts serve as core components in numerous fields such as automotive, electronics, aerospace, and precision machinery. With rich experience in metal stamping technology and a professional R&D team, we specialize in providing one-stop customized solutions for non-standard metal stamping parts, covering from product design, mold development, precision stamping to post-processing and quality inspection. Our products adhere to international quality standards, with high dimensional accuracy, stable performance, and reliable durability, successfully meeting the personalized needs of customers in over 30 countries and regions around the world.

　　Core Technical Advantages: Precision Manufacturing & Advanced Processes

　　1. High-Precision Stamping Technology

　　We adopt advanced high-speed precision stamping equipment (stamping speed up to 1200 times/min) and high-precision mold processing technology, ensuring that the dimensional tolerance of stamping parts can reach ±0.01mm, fully meeting the requirements of high-precision assembly. The stamping process is equipped with real-time monitoring systems, which can dynamically track parameters such as stamping force, stroke, and temperature, effectively avoiding defects such as burrs, deformation, and cracks. For complex-shaped non-standard parts, we implement multi-station progressive stamping technology, integrating blanking, bending, forming, and trimming into one process, greatly improving production efficiency and product consistency.

　　2. Diversified Material Adaptability

　　We have rich experience in processing various metal materials, including carbon steel (Q235, 45#), stainless steel (304, 316L), aluminum alloy (6061, 5052), copper alloy (H62, H65), and special alloy materials (titanium alloy, spring steel). According to the different performance requirements of products (such as corrosion resistance, wear resistance, conductivity, and strength), we optimize material selection and stamping process parameters to ensure that the final products have excellent comprehensive performance. For materials with high hardness and poor formability, we adopt pre-heat treatment and intermediate annealing processes to improve material ductility and ensure smooth stamping.

　　3. Professional Mold R&D & Customization

　　Mold is the core of non-standard metal stamping. Our mold R&D team is composed of engineers with over 15 years of experience, who can quickly respond to customer needs and complete mold design and manufacturing within 7-15 working days. We use high-quality mold steel (SKD11, Cr12MoV) and advanced mold processing equipment (CNC milling machine, EDM, wire cutting machine), ensuring that the mold has high wear resistance and service life (up to 500,000-1,000,000 stamping times). For small-batch customized orders, we also provide rapid prototype molds, reducing customer development costs and shortening the product launch cycle.

　　4. Comprehensive Post-Processing Capabilities

　　To meet the different surface quality and performance requirements of products, we provide a full range of post-processing services, including surface treatment (electroplating, galvanizing, powder coating, anodizing), heat treatment (quenching, tempering, carburizing), and precision machining (drilling, tapping, milling). All post-processing processes comply with international environmental standards (RoHS, REACH), ensuring that the products are environmentally friendly and non-toxic. For parts requiring high corrosion resistance, we adopt multi-layer electroplating and passivation treatment, making the surface corrosion resistance reach 96 hours of neutral salt spray test.

　　Strict Quality Control System: Reliable Quality Assurance

　　We implement a full-process quality control system from raw material incoming inspection to finished product delivery, ensuring that every batch of products meets customer requirements. The key quality control links include:

　　Raw Material Inspection: Adopt spectrum analyzer, hardness tester, and tensile testing machine to inspect the chemical composition, hardness, and mechanical properties of raw materials, eliminating unqualified materials.

　　In-Process Inspection: Arrange professional inspectors to conduct random inspections on semi-finished products during the stamping process, using precision measuring tools (coordinate measuring machine, micrometer, caliper) to ensure dimensional accuracy.

　　Finished Product Inspection: Carry out 100% inspection on finished products, including dimensional inspection, appearance inspection, and performance testing. For key parts, we also conduct fatigue testing and life testing to ensure product reliability.

　　Quality Documentation: Provide customers with detailed quality inspection reports (including raw material certificates, dimensional test data, and surface treatment test reports) to ensure traceability of product quality.

　　Our products have passed international certifications such as ISO9001:2015, IATF16949 (automotive industry), and CE, complying with strict quality standards in global markets such as Europe, America, and Japan.

　　Diversified Application Scenarios: Covering Multiple Industries

　　Our customized non-standard metal stamping parts are widely used in various industries, relying on high precision and reliable quality:

　　1. Automotive Industry

　　Products include automotive engine stamping parts, chassis components, electrical system terminals, and body structural parts. We can meet the high strength and precision requirements of automotive parts, and the products are compatible with mainstream automotive brands such as Toyota, Volkswagen, and Ford.

　　2. Electronics Industry

　　Provide precision stamping parts for electronic products such as mobile phones, computers, and home appliances, including connectors, heat sinks, battery contacts, and shell components. The products have excellent conductivity and dimensional consistency, adapting to the miniaturization and lightweight development trend of electronic products.

　　3. Aerospace Industry

　　Process high-precision stamping parts using special alloy materials, such as aerospace fasteners, instrument components, and engine accessories. The products meet the high temperature resistance, corrosion resistance, and high strength requirements of the aerospace industry.

　　4. Precision Machinery Industry

　　Customize stamping parts for precision machinery such as CNC machine tools, robots, and medical equipment, including gears, shafts, and precision fixtures. The products ensure the stable operation and high precision of the machinery.

　　Customized Service Process: Efficient & Professional

　　We provide a one-stop customized service process to ensure that customer needs are quickly and accurately met:

　　Needs Communication: Customers provide product drawings (2D/3D), material requirements, performance parameters, and order quantity. Our technical team conducts in-depth communication to clarify details.

　　Program Design: According to customer needs, the R&D team designs stamping processes and mold schemes, and provides quotation and delivery time.

　　Mold Development: After the scheme is confirmed, the mold workshop starts mold manufacturing and conducts mold testing to ensure mold accuracy.

　　Sample Production: Produce small-batch samples for customer confirmation. If there are adjustments, optimize the mold and process in a timely manner.

　　Mass Production: After sample confirmation, start mass production, and implement full-process quality control.

　　Delivery & After-Sales: Deliver products on time according to customer requirements (support sea, air, and express delivery). Provide after-sales technical support and solve product use problems for customers.

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