The design of a stamping parts processing training course should comprehensively cover theoretical knowledge, practical skills, and safety awareness to cultivate proficient stamping workers.

　　Theoretical Foundation

　　The course begins with an introduction to the basic principles of stamping. Trainees will learn about the mechanical properties of different metals used in stamping, such as steel, aluminum, and copper. Understanding how these materials respond to forces, including their tensile strength, yield strength, and ductility, is crucial for predicting the quality of stamping parts. Moreover, the theory of stamping processes, such as blanking, bending, drawing, and forming, will be elaborated. Trainees will study the mechanics behind each process, including the stress - strain relationships during stamping operations, which helps them understand how to control variables to achieve desired part shapes.

　　Process Planning and Die Design

　　An important part of the course focuses on stamping process planning. Trainees will learn how to analyze part drawings and determine the most appropriate stamping processes, sequence of operations, and number of steps required to manufacture a part. They will also study die design principles, including the structure of stamping dies, the selection of die materials, and the importance of die clearance. By understanding die design, trainees can better cooperate with die - making teams, communicate part requirements, and troubleshoot die - related issues during production.

　　Practical Skills Training

　　Hands - on training is a core component of the course. Trainees will be introduced to various stamping equipment, such as mechanical presses, hydraulic presses, and servo presses. They will learn how to operate these machines safely, including proper setup procedures, adjustment of press parameters (such as stroke length, speed, and pressure), and loading and unloading of materials. Additionally, practical exercises will be conducted on stamping die installation, adjustment, and maintenance. Trainees will practice using different tools and measuring instruments, like micrometers and calipers, to inspect the dimensions and quality of stamping parts during production, ensuring compliance with design specifications.

　　Quality Control and Safety Education

　　Quality control is emphasized throughout the course. Trainees will learn about common stamping part defects, such as cracks, wrinkles, burrs, and dimensional inaccuracies. They will be trained in quality inspection methods, including visual inspection, non - destructive testing (such as ultrasonic testing for internal defects), and statistical process control techniques to monitor and improve production quality. Safety education is also of utmost importance. Trainees will be taught strict safety regulations in stamping workshops, including personal protective equipment (PPE) requirements, emergency stop procedures, and how to prevent accidents caused by moving parts, electrical hazards, and material handling.